Fully Automatic Twin Screw Food Extruder Corn Snacks Processing Line
Corn Puff Snacks Processing Line includes process of twin-screw food Extruder machine, roasting, flavoring and packaging machine. It uses a physical process of high temperature, high pressure, and high shear force to instantly puff raw materials (such as corn flour, rice flour, or wheat flour) into shape. The product shape is determined by a combination of the die aperture, including ball, tube, stick, ring, fruit loop, star, wheel and flower etc.
5.0
MOQ:
1 set
shipping:
FOB Qingdao
Payments:
T/T, Trade Assurance, L/C at sight acceptable
Customisation:
Voltage, color, spare parts configuration can be customized
design customization
Please fill out the form below to request a quote or to request more information about us. Please be sure to upload customized requirement documents or pictures, and we will get back to you as soon as possible with a response. we're ready to start working on your new project, contact us now to get started.
Please fill out the form below to request a quote or to request more information about us. please be as detailed as possible in your message, and we will get back to you as soon as possible with a response. we're ready to start working on your new project, contact us now to get started.
product advantage
Wide Applications
It can be used not only for snacks but also for producing nutritional powders, pet food, or cereal breakfasts.
Multifunctionality
By simply changing the dies, the same machine can produce dozens of shapes, including spheres, rings, stars, flowers, and fingers.
High Efficiency and Energy Saving
From raw material input to finished product output, the process takes only a few seconds, resulting in an extremely short production cycle.
Nutritional Retention
Although it involves high-temperature processing, the extremely short processing time effectively preserves the nutrients in the grains, making them easier for the human body to digest and absorb.
Key components
Feeding System
Hopper & Screw Feeder: Typically uses a horizontal screw for forced feeding. It must precisely control the speed at which the raw material enters the extrusion chamber to ensure consistent expansion pressure.
Control System
PLC/Touch Screen: An integrated control panel used for real-time monitoring and adjustment of temperature, rotation speed, feed rate, and cutting speed, ensuring stable production parameters.
Cutting System
Die & Mould: The material is extruded here. By changing different die shapes, various shapes such as spheres, rings, and hearts can be produced. Cutter: A motor-driven blade rotates at high speed on the die surface, cutting the expanded strip into uniform small particles.
Drive System
Motor: Provides power and is typically equipped with a frequency converter to precisely control the screw speed.
Gearbox & Distribution Box: This is the core of the twin-screw extruder, distributing the motor's power evenly to the two screws and ensuring they rotate synchronously in the same or opposite directions.
Lubrication & Cooling
Oil Pump Lubrication: Specifically provides lubrication for the gearbox, ensuring the gears do not wear under high-intensity operation. Water cooling of the barrel: prevents the material from overheating and coking during the shearing process, and maintains the optimal expansion temperature zone.
Extrusion System – Core Component
Screws: Consist of two meshing screws. They typically employ a segmented structure, allowing for the combination of conveying, mixing, shearing, and pressurizing components according to different formulations. Barrel: The cavity enclosing the screw, typically equipped with a segmented heating and cooling system (via electric heating coils or water-cooling channels) for precise control of the material's curing temperature at each stage.
Parameters
| Model | Corn puffs machine MT65 | Corn puffs machine MT70 | Corn puffs machine MT75 | Corn puffs machine MT85 |
| Installed power | 130KW | 180KW | 220KW | 240KW |
| Power consumption | 95KW | 120KW | 130KW | 160KW |
| Capacity | 100-120KG/HR | 200-300KG/HR | 300-500KG/HR | 600-800KG/HR |
Product display
3 (4)
2 (5)
1 (4)
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5 (4)
4 (3)
FAQ
1
Q : What products can this corn puffed snacks processing line produce?
A: The corn puffed snacks production line produces diverse extruded snacks such as corn puffs, corn balls, cheese puffs, corn chips and tube snacks. It works well with cornmeal, rice flour and wheat flour, to make snacks in different shapes and flavors for food manufacturers.
2
Q: What is the capacity of the corn puffed snacks production line?
A: Our corn puffed snacks production line covers capacities from 100kg/h to 500kg/h. Small models of 100–200kg/h suits new factories, while 300–500kg/h industrial units support large-volume continuous production. Output can be adjusted as required.
3
Q: Is the corn puffed snacks production line fully automatic? How many workers are needed?
A: The corn puffed snacks production line runs with full PLC automatic control. Only 1–2 workers are required for auxiliary work. The one-key operation system is easy to use and helps cut labor costs effectively.
4
Q: Does the corn puffed snacks production line have export certifications?
A: All sets of the corn puffed snacks production line hold CE and ISO certifications. Food-contact parts adopt food-grade stainless steel, fully meeting international food safety standards for global export.
5
Q: What is the delivery and installation service for the corn puffed snacks production line?
A: Standard delivery for the corn puffed snacks production line takes 10–20 working days. We offer remote installation guidance, machine commissioning and operator training for overseas clients.
6
Q: Can you customize this corn puffed snacks production line?
A: We provide custom solutions for the corn puffed snacks production line. We adjust equipment size, layout and configurations according to your factory space, local voltage and production demands.
7
Q: How much power does the corn puffed snacks production line consume?
A: The corn puffed snacks production line adopts energy-saving design. Small units consume 35–45kW/h, and large industrial lines consume 80–100kW/h. The power-saving mode reduces your daily operation cost.
8
Q: What affects the price of the corn puffed snacks production line?
A: The price of the corn puffed snacks production line depends on capacity, automation level and configurations. We offer factory direct sales and provide tailored quotations based on your budget and needs.
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Factory Address: Zhuowei Industrial park, Qihe Country, Shandong Province, China
Contact person: Sunny Lv
Tel: 0086-18615423372
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