Crispy Breakfast Cereals Corn Flakes Manufacturing Process
Corn flakes machines are industrial production lines that convert corn grits or flour into crispy flakes through a process of mixing, extrusion/cooking, flaking, drying, toasting, and coating. Automated lines typically include an extruder, flaking roller, dryer, and flavoring drum to produce breakfast cereals with customized shapes and flavors. From direct expanded breakfast cereals, to multigrain and corn flakes, we help you to effectively manufacture multi-colored products in a single process. Our special shape and cutting processes allow you to create a vast of figures and shapes.
5.0
MOQ:
1 set
shipping:
FOB Qingdao
Payments:
T/T, Trade Assurance, L/C at sight acceptable
Customisation:
Voltage, color, spare parts configuration can be customized
design customization
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Please fill out the form below to request a quote or to request more information about us. please be as detailed as possible in your message, and we will get back to you as soon as possible with a response. we're ready to start working on your new project, contact us now to get started.
Processing steps involved in corn flakes making
Mixing System
Mixing System: Blends corn grits/flour with water, sugar, and other ingredients until homogeneous.
Extruder
Extruder: Using high temperature, high pressure, and high shear force to gelatinize the corn starch, cook the mixture, and extrude it into small granules (often using a twin-screw extruder).
Drying/Toasting Machine
Flaking Machine (Roller): The most critical part, it flattens the pellets into thin, crisp flakes. Cooked corn kernels are instantly pressed into extremely thin and uniform sheets by two large, precision rollers. The gap between the rollers determines the thickness of the chips (typically 1.2-2.0 mm).
Drying/Toasting Machine: Removes moisture and toasts the flakes to create a crunchy texture. This step not only removes moisture but also gives the corn chips their signature golden color and crispy texture through the Malad reaction.
Cooling & Packing System
Seasoning/Coating Line: Depending on flavor requirements, syrups, chocolate, or added vitamins and minerals are sprayed on at this stage for fortification.
Cooling & Packing System: After being cooled by cooling rollers, the finished product is weighed by an automatic packaging machine and sealed in moisture-proof bags.
Major advantages
Efficiency
1)Automated lines offer high-volume production for breakfast cereal.
Versatility
Beyond corn, these machines can process other grains (wheat, oats) to make various shapes like rings, balls, and stars.
Technical Options
Modern machines feature touchscreens and customizable options, often available from Chinese manufacturers.
Application
Used for producing breakfast cereals, snacks, and sometimes for animal feed applications like steam flaking.
Parameters
| Model | Corn flakes machine MT70 | Corn flakes machine MT75 | Corn flakes machine MT80 |
| Installed power | 130kw | 180kw | 220kw |
| Power Consumption | 95kw | 120kw | 130kw |
| Capacity | 120-150kg/hr | 200-300kg/hr | 300-500kg/hr |
FAQ
1
Q: What products can the breakfast cereals corn flakes making machine produce?
A: The breakfast cereals corn flakes making machine mainly produces crispy corn flakes. It also makes mixed grain flakes and flavored breakfast cereals. The machine adapts to different raw materials to enrich your product range.
2
Q: Can the breakfast cereals corn flakes making machine produce corn flakes in different tastes?
A: Yes. The breakfast cereals corn flakes making machine is equipped with an independent seasoning system. You can add sugar, milk powder and fruit powder to make various flavored corn flakes.
3
Q: Can you customize the breakfast cereals corn flakes making machine?
A: We support personalized customization for the breakfast cereals corn flakes making machine. We adjust equipment size, configuration and voltage according to your factory conditions and production needs.
4
Q: What is the power consumption of the breakfast cereals corn flakes making machine?
A: The breakfast cereals corn flakes making machine uses energy-saving design. Power consumption varies by model, meeting energy-saving requirements for long-term operation.
5
Q: Is the breakfast cereals corn flakes making machine easy to operate for new employees?
A: The breakfast cereals corn flakes making machine features a simple control panel. New staff can get familiar with operation quickly with our training, and the machine has automatic fault alerts.
6
Q: What common problems may occur when running the breakfast cereals corn flakes making machine?
A: Minor issues like uneven texture or soft flakes may appear during operation of the breakfast cereals corn flakes making machine. Most problems can be solved by adjusting temperature and processing parameters.
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