Twin screw Extruding Fortified Rice Kernels Production Process
Fortified rice is produced primarily by blending regular polished rice with "fortified kernels" created via extrusion. This process involves grinding broken rice into flour, mixing it with a micronutrient premix (iron, folic acid, vitamins), and using heat/moisture to shape it into grains that look and cook like rice. The final blend is rinse-resistant, retaining nutrients during cooking.
5.0
MOQ:
1 set
shipping:
FOB Qingdao
Payments:
T/T, Trade Assurance, L/C at sight acceptable
Customisation:
Voltage, color, spare parts configuration can be customized
design customization
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Please fill out the form below to request a quote or to request more information about us. please be as detailed as possible in your message, and we will get back to you as soon as possible with a response. we're ready to start working on your new project, contact us now to get started.
Key components
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Milling and Mixing: Broken rice is milled into flour and mixed with a concentrated micronutrient premix.
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Extrusion: The blend is hydrated and passed through a screw extruder where it is heated and compressed.
Shaping and Cutting: The mixture is pressed through a die and cut into the shape of rice grains. Drying: The fortified kernels are dried to reduce moisture content for stability.
Shaping and Cutting: The mixture is pressed through a die and cut into the shape of rice grains. Drying: The fortified kernels are dried to reduce moisture content for stability.
Major advantages
Enhanced Nutrient Retention
Extrusion embeds vitamins and minerals inside the rice body, protecting them from oxidation and preventing them from being washed away.
Complete Customization
Manufacturers can adjust the shape, size, and color of the kernels to perfectly match local rice varieties, ensuring high consumer acceptance.
Automation and Efficiency
Many units are fully automatic and computerized, requiring minimal human intervention while maintaining high production capacities.
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Parameters
| Model | Installed power | Power consumption | Capacity | Size |
| MT65 | 85KW | 60KW | 80-100KG/HR | 28x1.2x2.2m |
| MT70 | 120KW | 85KW | 100-120KG/HR | 30x1.5x.2.2m |
| MT85 | 235KW | 165KW | 500-600KG/HR | 34x3.5x4.3m |
| MT75 | 180KW | 135KW | 300-500KG/HR | 32x3.5x4.3m |
| MT100 | 260KW | 195KW | 800-1000KG/HR | 36x3.5x4.3m |
FAQ
1
Q: What raw materials are used to make instant nutrition rice?
A: The instant nutritional rice production line adopts professional twin-screw extrusion and grain reshaping technology, taking broken rice, corn, millet and other miscellaneous grains as core raw materials. It can mass-produce reconstituted instant rice, nutrient-fortified rice and self-heating rice products, maximizing the utilization rate of grain raw materials.
2
Q: What is the advantage of twin-screw extruder for instant rice production?
A: Our twin-screw extruder for instant rice production has outstanding advantages of high forming rate, low breakage rate and low energy consumption. The one-step extrusion molding process simplifies traditional complex rice processing procedures, effectively improving production efficiency and reducing overall production costs for food factories.
3
Q: Can the instant rice line produce low-sugar and healthy rice products?
A: Yes. We support personalized formula and process adjustment. The production line can produce low-sugar, low-fat, high-fiber and multi-nutrient fortified instant rice, fully meeting the global demand for healthy and convenient fast food.
4
Q: What is the production capacity of instant rice processing equipment?
A: We provide flexible production capacity configurations ranging from 100kg/h to 1000kg/h. The adjustable equipment parameters perfectly match small startup workshops, medium processing plants and large industrial mass production scenarios.
5
Q: Is the instant rice production line suitable for Southeast Asian and African markets?
A: Absolutely. This instant rice production equipment features simple operation, low investment cost and wide raw material sources. It is highly suitable for emerging markets such as Southeast Asia, Africa and the Middle East, and is a high-profit food processing project for local entrepreneurs.
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Setting up in 2013, our factory can supply customers complete food extrusion solution and equipment from batching system to packing system with MCC control.
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Factory Address: Zhuowei Industrial park, Qihe Country, Shandong Province, China
Contact person: Sunny Lv
Tel: 0086-18615423372
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